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Lab Safety Training Guide


 

SECTION 8: Chemical Spills


Chemical Spills (top)

In the event of a chemical spill, the individual(s) who caused the spill is responsible for prompt and proper clean up. It is also their responsibility to have spill control equipment appropriate for the chemicals being handled readily available. There should be a sufficient quantity of absorbents or other types of materials to control any spill that can be reasonably anticipated. Vermiculite, lined 5-gallon pails and limited spill control materials are available at the loading docks of Lewis Thomas Lab, Frick, and E-Quad and in most science and engineering buildings outside elevators on the 100 level. Additional materials may be found in certain laboratories and the chemical stockrooms.

The following are general guidelines to be followed for a chemical spill. More detailed procedures may be available in your Departmental Chemical Hygiene Plan.

1. Immediately alert lab occupants and supervisor, and evacuate the area, if necessary.

2. If there is a fire or if medical attention is needed, contact Public Safety at 911.

3. Attend to any people who may be contaminated. Contaminated clothing must be removed immediately and the skin flushed with water for no less than fifteen minutes. Discard clothing or launder separately before reuse.

4. If a volatile, flammable material is spilled, immediately warn everyone, control sources of ignition and ventilate the area.

5. Don personal protective equipment, as appropriate to the hazards. Refer to the Material Safety Data Sheet or other references for information.

6. Using the chart below, determine the extent and type of spill. If the spill is large, if there has been a release to the environment or if there is no one knowledgeable about spill clean-up available, contact EHS at x8-5294 or Public Safety at 911.

  1. Category Size Response Treatment Materials
    Small up to 300 cc chemical treatment or absorption neutralization or absorption spill kit
    Medium 300 cc-5 liters absorption absorption spill kit
    Large more than 5 liters call Public Safety outside help

 

7. Consider the need for respiratory protection. The use of a respirator or self-contained breathing apparatus requires specialized training and medical surveillance. Never enter a contaminated atmosphere without protection or use a respirator without training. If respiratory protection is needed and no trained personnel are available, call EHS at x8-5294 or Public Safety at 911. If respiratory protection is available, be sure there is another person outside the spill area in communication, in case of an emergency. If no one is available, contact Public Safety.

8. Protect floor drains or other means for environmental release. Spill socks and absorbents may be placed around drains, as needed. If there had been a release to the environment, you MUST call Public Safety at 911.

9. Clean up the spill according to the table above.

Loose spill control materials should be distributed over the entire spill area, working from the outside, circling to the inside. This reduces the chance of splash or spreading of the spilled chemical.

Bulk absorbents and many spill pillows do not work with hydrofluoric acid. POLYZORB® products and their equivalent are formulated for hydrofluoric acid.

Many neutralizer spill kits for acids or bases have a color change to indicate when neutralization is complete. Those for solvents contain charcoal to reduce vapors and minimize the fire hazard.

10. When spilled materials have been absorbed, use a brush and scoop to place materials in an appropriate container. Polyethylene bags may be used for small spills. Five-gallon pails or 20-gallon drums with polyethylene liners may be appropriate for larger quantities.

11. Complete a hazardous waste sticker, identifying the material as Spill Debris involving XYZ Chemical, and affix onto the container. Remember that the use of an adsorbent does not alter the chemical properties of that chemical. Contact Steve Elwood at x8-6271 for advice on storage and packaging for disposal.

12. Place the container in a hood or other properly ventilated area of the lab until the next hazardous waste pickup.

13. Decontaminate the surface where the spill occurred using a mild detergent and water, when appropriate.

14. Report all spills to your supervisor or the Principal Investigator.

15. Replenish spill control materials. If a building spill kit (blue drum or gray 5-gallon pail filled with spill control materials) was used, contact EHS at 8-5294 for replenishment.

Mercury Spills (top)

Mercury spills from broken thermometers or other sources cannot easily be cleaned up with traditional spill control materials. To clean up a mercury spill:

1. Put on a pair of gloves and eye protection.

2. Pick up the broken glass or debris and place in a puncture-resistant container.

3. Clean up any remaining mercury.

  • Begin by picking up the droplets. Use an index card or scraper to consolidate the droplets, and pick up the pool using a pipette, syringe or vacuum pump. Do not use the house vacuum system without a charcoal filter trap. Small droplets can be picked up with adhesive tape or wet paper towels.
  • Commercial products such as sponges and powders may also be used. The sponges are typically not very effective. Sulfur is not a very effective means for cleaning up mercury

4. Place the mercury in a glass or plastic jar or a sturdy plastic bag. Only add visibly contaminated debris. Seal the bag and affix a label identifying the material as “mercury spill debris”.

5. Bring the debris to the next scheduled waste pickup.


Section 7 Section 9

       
       
     

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